Rotary Kiln

    Rotary Kilns are commonly used for heat processing of minerals and aggregates such as lime, cement, and iron ore. To achieve consistent quality results, it is important to maintain a uniform product temperature at the kiln entry, mid zone, and discharge. In most rotary kilns, the challenge with temperature process control is that the temperature sensor must view through flames or heavy smoke and dust. Consequently, when selecting a sensor, the design, wavelength, and alignment are all important considerations.
    Our high-performance dual-wavelength sensors offer unequalled performance for accurate and repeatable measurements on kiln applications. These sensors can operate properly when the target energy signal is diluted over 99% by such things as dust and smoke. To effectively measure targets through flames, the 1400 and 4400 Series are recommended. These single-wavelength sensors utilize a very narrow band 3.8 micron filter that provides unequalled performance with measurements through flames.
    Common process measurements include:
    Hot Clinker Detection
    Product Discharge Temperature
    Product Entry Temperature
    Mid-Zone Temperature
    Combustion Gas Temperature
    Kiln Shell Hot Spot Detection

Main Technical Parameters:

Spec.(m)			Φ2.5× 50	Φ3×48	Φ3.2× 50	Φ3.3× 50	Φ3.5×54	Φ4×60	Φ4.3×64	Φ4.8×74	Φ5.0×74	Φ5.6×87	Φ6.0×95
Capacity（t/d）			200	600- 700	1000	1200	1500- 1800	2500	3500	5000	6000	8000	10000
Slope of the kiln shell (%)			3.5	3.5	3.5	4	4	4	4	4	4	4	4
Support Qty			3	3	3	3	3	3	3	3	3	3	3
Type of thrust roller			Mecha nical	Mecha nical	Mecha nical	Mecha nical	Mecha nical	Hydra ulic	Hydra ulic	Hydra ulic	Hydra ulic	Hydra ulic	Hydra ulic
Rotating speed of kiln		Main driving (r/min)	0.62- 1.86	0.676 -3.38	0.36- 3.57	0.36- 3.57	0.39-3.9	0.41-4.07	0.4-4.0	0.35-4	0.35-4	Max4.23	Max5
		Auxiliary driving (r/min)	6.25	9.36	6.5	5.61	7.66	8.2	7.93	8.52	7.58	8.7	9.2
Main driving	Electrical motor	Model	YCT3 55-4A	Z2- 101	ZSN4- 280- 091B	ZSN4- 280- 091B	ZSN4- 315- 092	ZSN4- 355- 092	ZSN4- 355-12	ZSN4- 400-092	ZSN4- 450-092	ZSN4- 450-12	ZSN4- 500-092
		Rated power (kw)	55	100	160	160	220	315	400	630	710	800	950×2
		Speed regul ation range (r/min)	1000	1500	1500	1500	1000	1000	100-1000	1500	87.5～ 1000	100～ 1000	100～ 1000
		Rated power (v)	187.37	220	440	440	440	440	440	660	660	660	660
	Reducer	Model	ZS1 45-2	ZS14 5-1-1	ZSY- 450-40 -V	ZSY4 50-40	NZS995 -28VIBL	YNS1110 -22.4VBR	YNS1400- 31.5VIBL	JH710C- SW305- 40	JH800C -28	JH900C -SW305 -25	JH900C -SW305 -28
		Total ratio	49-63	50	40	40	28	22.4	31.5	42.226	26.812	23.901	26.646
Auxiliary driving	Electrical motor	Type	Y122 M-4	Y160 M-6	Y160 M-4B	Y160 M-4	Y200L1 -6	Y180L-4	Y200L-4	Y225M-4 lp44	Y250M-4	Y280M-4	Y315M1-4
		Rated Power (kw)	4	7.5	15	11	18.5	22	30	55	55	90	132
		Rated speed (r/min)	1440	970	1460	1460	970	1470	1470	1480	1480	1480	1490
		Rated voltage (v)	380	380	380	380	380	380	380	380	380	380	380
	Reducer	Model	ZL35 -16	ZL35 -7-1	ZSY1 60- 31.5 -‖	ZSY3 55- 31.5	ZSY355	YNS440 -45‖R	YNS497 -45ZC	JH220C -SW302 -28	JH280C -45	ZSY400 -35.5-︱	ZSY450 -35.5-︱
		Total ratio	40.44	14	31.5	31.5	45	45	45	28	45	35.795	35.795
Total weight (excluding refractory brick)			188.3	207	256.5	281	341	434	550.5	854	894	1201	1580
Weight of discharging kiln hood			20	22	25	27	28	35	36	45	48

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